"5G + Industrial Internet" Integration, Xinxiang Bailu Group'S Intelligent Manufacturing Level To A New Height

Recently Xinxiang Bailu Investment Group Co., Ltd Annual output of 100000 tons and high quality Super fine denier spandex project The project will be implemented in intelligent manufacturing "5g + industrial Internet" The intelligent process flow is adopted, and the robot is used in the wire dropping process, which greatly reduces the labor cost.   The project will adopt near infrared on-line monitoring and advanced control system (APC) to control polymer molecular weight and molecular weight distribution in process innovation, so as to meet the different requirements of spandex fiber aggregation structure in weaving, dyeing and finishing, setting and post-treatment. At the same time, high-density spinning and high-speed winding technology are adopted in the spinning technology, the spinning speed can reach more than 1000 m / min, the production efficiency can be increased by more than 30%, and the energy consumption can be reduced by at least 20%. After the project is completed and put into operation, it is estimated that the new sales revenue and profit of the project will be about 3.2 billion yuan and 450 million yuan respectively, which will greatly enhance the core competitiveness of egret group.

Xinxiang Bailu Investment Group Co., Ltd. is a large state-owned enterprise in Xinxiang City, with a history of 60 years.   Bailu group has been persisting in innovation and development for 60 years. Its main product renewable cellulose filament is in the leading position in the industry, spandex production capacity has entered the first square in China, egret brand has won the "China famous trademark". While expanding and strengthening its main business, Bailu group also actively extends to the downstream, forming a whole industry chain development mode integrating fiber, weaving and printing and dyeing. Especially in recent years, faced with the structural reform of the national supply side and the increasing pressure of industry competition, egret group has accelerated the pace of transformation and upgrading, actively implemented intelligent transformation, transformed the traditional "manufacturing industry" into the modern "intelligent manufacturing industry", and promoted the company to achieve high-quality development.

Intelligent upgrade of equipment, double improvement of quality and efficiency

With the goal of "automation of single equipment, intelligent production line and intelligent comprehensive management", Bailu group has continuously promoted the development of labor-intensive production mode to automation and intelligence, further promoted the integration of informatization driven industrialization and industrialization promoted informatization, and constantly created new competitive advantages and led the new development trend of the industry. Company and Shanghai jieka robot company The strategic cooperation agreement has been signed, and the automatic sorting system of Spandex Products and the intelligent storage system of spandex have been jointly developed, realizing the whole process of intelligent products from graded inspection, warehousing to outbound. It turns out that nearly 100 people are busy sorting, packing, packing and transportation at the same time. Nowadays, there are only a few people operating in front of the computer, and the busy manipulator is working continuously. This transformation greatly reduces the production cost, greatly improves the work efficiency, realizes the scientific and fast warehouse management, and improves the accuracy of warehousing and outbound.   Egret group and jieka company jointly developed the automatic sorting system in the processing workshop to realize the whole process automation from grading inspection to packing and packing of semi continuous spinning regenerated cellulose filament products. On this basis, through the application of PLC, robot, bar code technology, visual recognition technology and other modern means, the company has developed an upgraded version of the automatic sorting system in the processing workshop, which makes the performance more stable, more efficient and better operability. Through the application of automatic sorting system, the functions of automatic classification, automatic bagging, automatic unpacking, automatic packing, automatic sealing and information collection are realized. In the past, each Grader Needs to sort and pack more than 600 silk reels every day. Now, manual operation is no longer needed, which greatly reduces the rate of missed inspection and false inspection, and makes the classification standard more unified and the product quality more stable.

Intelligent control upgrade

More accurate production management

The first stock solution workshop of egret group was built in 1960, and the annual output of glue was 5400 tons. However, with years of structural adjustment and development needs, the company actively explores process optimization, equipment innovation and automation upgrading.   Through the automation transformation, it has gradually realized from the original manual operation of each post to the microcomputer control, and then to the computer remote precise control. The central control room has been set up to centrally control all the production processes in the workshop, and the duty points and personnel operation of each post have been cancelled. At the same time, the labor intensity of workers is reduced, the process stability and rubber quality are significantly improved, the production capacity is greatly increased, and the energy consumption is significantly reduced. At present, the annual output of glue making in the workshop is about 40000 tons, and the number of workers used has been reduced from 500 to more than 100 now. At the same time, the company also applied intelligent manufacturing to the field of laboratory. It can avoid the error of alkali liquor on-line and automatic detection in the workshop. The online detector is installed and used to realize the online detection of multiple index data of alkali cellulose and viscose. The original manual test takes nearly 3 hours, but now it only takes a few seconds. It avoids the lag of production adjustment caused by the lag of data caused by manual test, thus affecting the stability of production control. All indicators are displayed and adjusted at any time through the online detection data, and the glue production is stable With the increase of uniformity, the quality of viscose will be improved. The acid bath on-line automatic analyzer is used in the acid station workshop, which does not need chemical reagents. It is a fast, accurate and pure physical method on-line continuous detection instrument. The application of the instrument makes the acid bath mixing quality more uniform and stable, the spinning product quality is further improved, the unit acid bath production cost is reduced, and the economic and social benefits are significantly improved.

Office intelligent upgrade

Management level up

Egret group also uses Alibaba enterprise Internet procurement platform to gradually carry out e-commerce, so as to make the bidding procurement of materials more open, transparent and compliant, and reduce the procurement cost; the company vigorously carries out the construction of production control integration, focuses on the development and utilization of big data, deepens the potential of data, promotes mobile office, and uses mobile terminal products such as app and enterprise wechat to control production Provide data support, improve work efficiency and reduce management costs. At the same time, the company also actively and orderly established EMS data acquisition system and monitoring and control system in the old production line, striving to realize the traceability of the whole production process.

Through these intelligent transformation, the company gradually reduced and banned the original physical, repetitive and on duty posts, and integrated human resources. In recent years, in the case of new projects one by one, the surplus personnel are fully deployed through intelligent transformation, which reduces the operation cost, improves the income of employees, and realizes the win-win situation of enterprises and employees.

Only when you have faith in your heart can you go far. Over the past 60 years, Bailu group has withstood the great changes of the economic tide relying on continuous reform and innovation; it has experienced the great test of state-owned enterprise reform, and has radiated a strong vitality for a long time. In the new era, facing the new journey of the new era, egret group started the "intelligent engine" to enhance the driving force of development. It walked on the road of high-quality development quickly and steadily, and made more contributions to promoting social and economic development.