Industrial Internet Leads Transformation And Upgrading Of Textile Industry

In recent years, the textile industry is facing opportunities and challenges in many aspects of transformation and upgrading. The upgrading of the consumer side requires the supply side to increase production capacity and efficiency, requiring higher quality products, quick response flexible production chains, and more efficient production synergy and management. Meanwhile, as China's demographic dividend has disappeared, national and local environmental protection policies have been tightening up, and in recent years, the rise of international trade protectionism has led to the sharp rise in costs of many textile enterprises and the continuous compression of profit margins.


More and more entrepreneurs in the textile industry realize that informatization, digitalization and intelligent transformation become the key to enhance the competitiveness of enterprises.


Industrial intelligence helps printing and dyeing enterprises reduce costs and increase efficiency


The English printing and dyeing Co., Ltd., located in Keqiao, Shaoxing (hereinafter referred to as English printing and dyeing), uses industrial intelligence to help printing and dyeing enterprises reduce the cost and increase efficiency. In August 31, 2019, the BinMade textile industry internet platform was launched in full scale in the English printing and dyeing industry. "Now the entire factory orders, equipment, production processes, materials, sewage, water quality and other data are Unicom. I care about the core business data, such as equipment utilization, dyeing success rate, daily energy consumption and material consumption cost. Besides, environmental protection and safety are particularly important for our printing and dyeing enterprises. The platform can analyze and warn the data, process and quality of VOC, industrial water quality and COD, effectively reduce the cost and pressure of environmental protection, "Wang Wenjun, general manager of English printing and dyeing, pointed to the screen." my factory director, workshop director and planner can also understand their respective indicators and processes in real time. For example, during the production process, once the temperature of the chimney flue is too high, the system will alarm through multiple channels, which can effectively avoid fire accidents. All these have played a role in reducing cost and increasing efficiency. "


Based on the data collected and linked together, we will model and analyze the statistics and monitoring and warning of 7*24 hours based on the textile and dyeing enterprises' core indicators and business logic. We call this industrial intelligence (MI). Compared with business intelligence (BI), the industry needs more real-time and more accurate process coordination and management. The necessity and value is greater, such as equipment failure, personnel safety hazards, and fire early warning, which can significantly reduce the cost and loss of enterprises. "Huang Fuxin, vice president of Beijing Digital Technology Co., Ltd., the project's provider, introduced," like an English printing and dyeing enterprise, the annual output value of 2-5 billion scale enterprises can generate direct benefits of about 500-800 yuan per year through our technology and products. "" we use self-developed data platform to bring people, machines and materials inside the enterprise.


Data thinking leads textile industry from digitalization to digital industrialization


On the basis of industrial intelligence (MI), the BinMade textile industry internet platform also has intelligent optimization and decision-making APP formed by data deposition and learning through intelligent precipitation, intelligent color matching and supply chain coordination, thus forming a closed loop for collection, analysis, mining, learning and optimization. "Data will become the most important means of production and core assets of enterprises and industries in the future," Huang Fuxin said. "We not only use technology and products to help enterprises transform data into assets, maximize the value of data, and more importantly, help enterprises and the industry form data driven thinking."


In the process of integration of the textile industry and the industrial Internet, we should first have the digitalization of the industry and the industrialization of the digital industry. We must constantly promote the digitalization of the industry to digital industrialization. Xia Lingmin, vice president of China Textile Industry Federation, pointed out that "the first industrial revolution originated in textile industry. Now it is the rise of the new round of industrial revolution. The textile industry will also be at the forefront of change because of the joint promotion of technology and market. Compared with other manufacturing industries, textile has its own unique and complex business processes and logic, and there are great differences in different fields. Therefore, it is especially necessary for scientific and technological consultants and service providers to understand textiles, focus on textiles and have strong technical strength. At the same time, we need to increase policy guidance and introduce all kinds of forces including science and technology, capital and so on to accelerate the realization of industrial digitalization to digital industrialization.