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The Automation Of Shoemaking Process Saves 3 Million Yuan For Giant One Group.

2013/9/10 9:30:00 49

Giant GroupShoe MakingAutomation

< p > at the end of last month, Jiang Wenjing, from Ji'an, Jiangxi, was trained to be a mechanic of a giant car, relying on a computerized sewing machine. Her 1 could do the work of 5-8 people in the past.

Through the implementation of a target= "_blank" href= "//www.sjfzxm.com/" > shoes < /a > process automation, the giant group reduces labor costs by 3 million per year.

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< p > footwear industry is a traditional labor-intensive industry. It is generally considered to be more difficult to automate. The giant group has automated production of the 30% processes of shoemaking by combining control technology of machinery and equipment, computer technology and laser technology, so that the demand for labor is reduced by 20% annually.

At present, the number of workers is maintained at more than 1000, but the capacity is equivalent to that of a family of 3000 people.

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< p > reporter saw in a production workshop of giant one group, a computer sewing machine and laser machine were running under the simple operation of workers.

Jiang Wenjing saw a piece of shoe upper fixed under the needle of the sewing machine. After stepping on the switch, the sewing machine was stitched according to the lines set by the computer. In front of the worker, Zhao Dongcun was a computer laser machine similar to a small lathe. She put the blank on the fixed platform of the laser machine and pressed the switch. Under the platform, the laser beam was automatically sprayed, and the small round holes needed for shoemaking were burned on the vamp, and the cutting was carried out.

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There are more than 100 sets of computerized sewing machines and laser machines, P, which are all controlled by computers.

After the workers put the designed program into the computer, the laser will portray various complicated patterns on the shoe material, which is both accurate and fast.

According to < a target= "_blank" href= "//www.sjfzxm.com/" > designer < /a > Wu Ruihai said that laser plays a very important role in shoe carving, punching, cutting and scribing.

"Once a pair of shoes needed 382 holes, and the laser machine was used in 20 seconds. It not only saved time but also ensured the accuracy of drilling."

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In the past 3 years, P has invested about 5000000 yuan annually in technical renovation and equipment renewal, which has brought greater benefits.

In 2012, the company achieved an industrial output value of nearly 1 billion 500 million yuan, with an export volume of nearly US $100 million and a tax payment exceeding 55 million yuan.

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< p > < strong > enterprise voice < /strong > /p >


< p > the upgrading of Wenzhou shoe industry is still very large. It is an effective way to enlarge technological pformation and replace machines with machines.

In fact, machine replacement is a simple process to simplify complex processes through machines. Therefore, core talents and technology are indispensable. In the early stage of preparation, we should introduce and develop talents who understand programming and understand advanced equipment maintenance.

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< p > < strong > support policy (excerpts) < /strong > /p >


< p > > guide a href= "//www.sjfzxm.com/news/index_c.asp" > Enterprise < /a > carry out "machine replacement" modern technology pformation, realize labor productivity and value added rate double promotion.

According to the "modernization of machinery substitution" modernization project, according to the "opinions on Further Strengthening the technological pformation of enterprises and promoting the substitution of machines" (Wen Zheng Fa [2013] 78), we should enjoy preferential policies such as subsidies for technological pformation.

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